Step 1: Plan the Assessment
Start by determining the scope. Will it cover a specific task, department, or the whole facility?
Involve team members from different levels—supervisors, workers, safety reps. They can provide insights you might overlook.
Step 2: Identify Hazards
Walk through the work environment. Use observation, interviews, and review past incident reports.
Questions to guide this step:
What could go wrong?
What has gone wrong in the past?
Are there changes in processes, equipment, or personnel?
Use checklists and hazard identification tools to stay organized.
Step 3: Assess the Risk
Once hazards are identified, evaluate:
Severity: How bad would the outcome be?
Likelihood: How likely is it to happen?
A common tool is the risk matrix, which helps prioritize which hazards need immediate attention.
Step 4: Implement Controls
Follow the Hierarchy of Controls:
Elimination – Remove the hazard entirely.
Substitution – Replace with a safer option.
Engineering Controls – Isolate people from the hazard.
Administrative Controls – Change procedures or training.
PPE (Personal Protective Equipment) – Use as a last line of defense.
Choose the highest level of control that’s feasible.
Step 5: Document and Review
Keep records of what was assessed, who did it, and what controls were applied.
Review the hazard assessment regularly—especially after:
An incident or near-miss
A process or equipment change
Employee feedback suggesting a new risk